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Technical and Economic Aspects of the Choice of Enclosing Wall Structures with a Similar Heat Flow for Low-rise Housing Construction

Shakirova Veronika Aleksandrovna

PhD in Architecture

Engineering Architect, "Prodom" LLC

660041, Russia, Krasnoyarskii krai, g. Krasnoyarsk, ul. Prospekt Svobodnyi, 82, korpus 24(A), aud. 501

veronika-arch@mail.ru
Other publications by this author
 

 
Tolochko Ol'ga Romanovna

Assistant, Department of "Building Design and Real Estate Expertise", Siberian Federal University

660041, Russia, Krasnoyarsk Krai, Krasnoyarsk, Prospekt Svobodny str., 82, building No. 24, office 3-06

otolochko@sfu-kras.ru

DOI:

10.7256/2310-8673.2024.1.40059

EDN:

VFMBEQ

Received:

27-03-2023


Published:

02-04-2024


Abstract: This article is devoted to the analysis of multilayer enclosing structures used for the construction of exterior walls of low-rise buildings based on a comparison of thermal and economic indicators. For the calculations in this article, the most relevant and popular multilayer wall designs are selected. The object of the study is the structural solutions of multilayer wall enclosing structures in low-rise housing construction, which are used in the city of Krasnoyarsk. The subject of the study is: the influence of the composition of multilayer wall enclosing structures with a similar heat flow on the estimated cost of their construction for the city of Krasnoyarsk and the estimated cost of 1 square meter of each wall structure is determined. At the moment, the construction of low-rise residential buildings is gaining popularity and is supported by state programs both at the federal level and at the levels of the subjects of the Russian Federation and municipalities. Low-rise housing construction is considered as one of the possibilities of solving the housing problem or improving housing conditions for the population. Multilayer enclosing structures with exterior facade decoration have been widely used in low-rise and multi-storey construction. As part of the study, we considered the most common types of multilayer structures and exterior wall facade finishing options, performed thermal engineering and cost estimates to determine the most profitable option for a multilayer wall structure in low-rise housing construction.


Keywords:

Heat flow, thermal conductivity, low-rise housing construction, building materials, estimated cost, analysis, multilayer wall construction, heat transfer resistance, construction economics, energy saving

This article is automatically translated. You can find original text of the article here.

The commissioning of low-rise housing in general in the Russian Federation has consistently positive dynamics in the context of the last five years, which is confirmed by the statistical data in graph 1. At the level of the studied subject – the Krasnoyarsk Territory, the dynamics of low-rise housing commissioning indicators behave more chaotically, which can be explained by local problems in the market of construction products in the region and greater exposure to economic instability in the post-crisis period after 2014 and during the global coronavirus pandemic after 2020. Nevertheless, the data in graph 1 indicate the cyclical nature of the sphere of low-rise housing construction with a decline and subsequent growth of indicators [1, 2].

Graph 1. The share of low-rise housing commissioning in the total volume of housing commissioning in the Russian Federation

 

The most popular wall designs for low–rise construction are multilayer structures. This structure is a load-bearing wall, which is insulated from the outside with a layer of thermal insulation material, which is protected from external climatic influences by a layer of facade decoration. Additional finishing goals are to improve the operating conditions of the structure, increase durability and artistic and aesthetic expressiveness of the capital construction object. The modern market of building materials is extremely diverse, it offers a wide range of materials for facade decoration, such as plaster, facing brick, plank, ventilated facade systems, etc. As part of the study, the most relevant types of multilayer structures and exterior wall facade finishing options were considered.

The purpose of the study is to determine the most optimal design of the exterior wall in low-rise housing construction based on a comparison of thermal and economic indicators.

Research objectives:

-to identify the most common types of multilayer wall structures used in low-rise housing construction, and to determine the thickness of the layers of the structure with approximately similar heat flow;

-perform thermal engineering calculation of multilayer structures;

-calculate the estimated cost of construction, the most common types of multilayer wall structures, using the basic index method.

During the study of the identified design solutions of multilayer wall enclosing structures, a thermal engineering calculation of the following five most common design options was performed:

1. brick exterior wall (1 - brick, 2 - thermal insulation, 3 - plaster, 4 - facing brick (Fig. 1a));

2. the outer wall of aerated concrete (1 - aerated concrete, 2 - thermal insulation, 3 - plaster, 4 - facing brick (Fig. 1b));

3. reinforced concrete exterior wall (1 - reinforced concrete, 2 - thermal insulation, 3 - plaster, 4 - facing brick (Fig. 1b));

4. the outer wall of the heat block (1, 1.1 - heat block, 2 - insulation, 3 - plaster (fig. 1g));

5. the outer wall is made of timber (1 - timber, 2 - thermal insulation, 3 - wooden board (Fig. 1d)).

 
 


Figure 1. Structural solutions of multilayer wall enclosing structures

(a - brick, b - aerated concrete, c - reinforced concrete, d - heat block, d - timber)

The structural solutions of multilayer wall enclosing structures shown in Fig. 1 have different designs and facade finishes, but at the same time have a similar heat flow, which acts as a unifying feature, since each structure must be able to provide the required indoor air temperature in harsh climatic conditions of a sharply continental climate. The main advantage of these structures is their reliability and durability. The placement of the insulation between the bearing and facing layer reduces the likelihood of accelerated destruction of the insulation, and the presence of an air layer in the structure significantly improves the humidity condition of fences [3, 4].

The methodological basis of the research is a set of methods of scientific cognition: methods of systematic, logical, statistical analysis, statistical research, methods of comparison, systematization, grouping, generalization, as well as graphical methods of data visualization. The methods of determining the heat flow, reduced heat transfer resistance in multilayer wall structures using COMSOL Multiphysics PCs and the method of determining the estimated cost by the basic index method using GOSSTROYSMET Online PCs are applied.

To carry out thermal engineering calculations, it is necessary to determine a number of initial data:

-climatic indicators (Table 1);

-thermal engineering indicators of the materials used for enclosing structures (Tables 2-6);

-boundary conditions:

-the heat transfer coefficient of the outer surface, ? ext, W/(m2* o S) of the wall fence – 12 [5];

-the heat transfer coefficient of the inner surface, ? int, W/ (m2 * o S) of the wall fence is 8,7 [5].

 

Table 1. Climate indicators

Parameters

The value of the parameters

A source

Construction area – Krasnoyarsk

1. Estimated indoor air temperature, t v, o C:

- living room

+21

Table 3

GOST 30494-2011;

SP 50.13330.2012

2. Estimated outdoor air temperature, t h, o C

-37

SP 131.13330.2020

3. Relative humidity of the air:

-for a living room

55

Clause 5.7.

SP 50.13330.2012;

4. Dew point temperature t p, °C:

-for a living room

11,62

Adj. R,

SP 23-101-2004

5. Duration of the heating period, zot, day (with an average daily outdoor temperature of no more than 8 ° C)

235

SP 131.13330.2020

6. The average outdoor temperature during the heating period, t from, o C

-6,5

SP 131.13330.2020

 

The thermal engineering calculation took into account the values of thermal conductivity, depending on the operating conditions, A – 80% from SP 50.13330.2012 [5].

The normalized temperature difference ?tn between the temperature of the internal air and the temperature of the inner surface of the external enclosing structures [5] for the residential part is 4.0 ° C.

The degree-day of the heating period (GSOP) for external enclosing structures is determined by the formulas (5.2) [5] (about S*day):

GSOP = (t in-t from)*z from.

The values of the basic required and normalized heat transfer resistances of external enclosing structures are determined according to Table 3 [5]:

- exterior walls (m2*o S/W):

R tr st.lived. = a*GSOP+b;

R norm st.lived. = R tr st.lived. *0.63.

For a flat element, the specific heat loss is determined by the formulas (E.6) and (E.3) [5] (m2*o S/W):

R 0 usl=1/? int+? n/? n+1/? ext.

Reduced heat transfer resistance according to Table 3 [5] (m2*o S/W):

R 0 pr=R 0 usl *r.

where r is the coefficient of thermal uniformity (r=0.80)

Therefore:

GSOP = 6454 o S*day;

Rtr st.core =3.66 m2*o S/W;

Standard st.veins =2.31 m2*o S/W

 

For type 1 construction (brick):

R 0 usl=4.51 m2*o S/W;

R 0 pr= 3.61 m2*o S/W.

The resulting value of rp=3.61 m2 * o S/W is lower than the base value of the required heat transfer resistance R tr st.veins. = 3.66 m2 * o S/ W, but above the normalized R norm.veins.= 2.31 m2* o S/W.

The considered design meets the requirements of [5].

The reduced resistance to heat transfer is: R st.core =3.61 m2 * o S/W.

 

Table 2. Thermal engineering indicators of wall construction materials type 1

Material

Density p, kg/m3

Thermal conductivity coefficient ?A, W/(m2*o S)

Layer thickness ?, m

Type 1 - Brick

1.Full-bodied clay brick

1800

0,7

0,25

2.Insulation Technoblock standard

40

0,039

0,14

3. Cement-sand plaster

1800

0,76

0,02

4.Facade brick

1800

0,58

0,12

 

Figure 2. Minimum temperature on the surface of a type 1 wall (brick)

 

For type 2 structures (aerated concrete):

R 0 usl=6.11 m2* o S/W;

R 0 pr= 4.89 m2*o S/W.

The obtained value of the R of the core=4.89 m2 *o S/W is higher as the base value of the required heat transfer resistance R tr st. veins = 3.66 m2 * o S/W, and the normalized R of the normalized core. = 2.31 m2 * o S / W.

The considered design meets the requirements of [5].

The reduced resistance to heat transfer is: R st.core= 4.89 m2 * o S/W.

 

Table 3. Thermal engineering indicators of wall construction materials type 2

Material

Density p, kg/m3

Thermal conductivity coefficient ?A, W/(m2*o S)

Layer thickness, m

Type 2 - Aerated Concrete

1. Aerated concrete

400

0,14

0,3

2.Insulation Technoblock standard

40

0,039

0,14

3. Cement-sand plaster

1800

0,76

0,02

4.Facade brick

1800

0,58

0,12

 

Figure 3. Minimum temperature on the surface of a type 2 wall (aerated concrete)

 

For type 3 structures (reinforced concrete):

R 0 usl =4.28 m2* o S/W;

R 0 pr= 3.42 m2*o S/W.

The obtained value of the R of the core = 3.42 m2 * o S/W is lower than the base value of the required heat transfer resistance R tr st.veins. = 3.66 m2 * o S/ W, but above the normalized R norm.veins.= 2.31 m2* o S/W.

The considered design meets the requirements of [5].

The reduced resistance to heat transfer is: R st.core =3.42 m2 * o S/W.

 

Table 4. Thermal engineering indicators of wall construction materials type 3

Material

Density p, kg/m3

Thermal conductivity coefficient ?A, W/(m2*o S)

Layer thickness, m

Type 3 - Reinforced Concrete

1. Reinforced concrete

2500

1,92

0,15

2.Insulation Technoblock standard

40

0,039

0,14

3. Cement-sand plaster

1800

0,76

0,02

4.Facade brick

1800

0,58

0,12

 

Figure 4. Minimum temperature on the surface of a type 3 wall (reinforced concrete)

 

For construction of 4 types (expanded clay concrete):

R 0 usl=4.39 m2* o S/W;

R 0 pr= 3.51 m2*o S/W.

The obtained value of the R of the core =3.51 m2 * o S/W is lower than the base value of the required heat transfer resistance R tr st.veins. = 3.66 m2 * o S/ W, but above the normalized R norm.veins.= 2.31 m2* o S/W.

The considered design meets the requirements of [5].

The reduced resistance to heat transfer is: R st.core =3.51 m2 * o S/W.

 

Table 5. Thermal engineering indicators of wall construction materials type 4

Material

Density p, kg/m3

Thermal conductivity coefficient ?A, W/(m2*o S)

Layer thickness, m

Type 4 - Heat Block

1. Expanded clay concrete

1800

0,84

0,16

1.1. Expanded clay concrete

1800

0,84

0,08

2.Insulation Technoblock standard

40

0,039

0,16

3. Cement-sand plaster

1800

0,76

0,02

 

Figure 5. Minimum temperature on the surface of the type 4 wall (heat block)

 

For construction of 4 types (expanded clay concrete):

R 0 usl =4.25 m2 * o S/W;

R 0 pr= 3.40 m2*o S/W.

The obtained value of the R of the core = 3.40 m2 * o S/W is lower than the base value of the required heat transfer resistance R tr st.veins. = 3.66 m2 * o S/ W, but above the normalized R norm.veins.= 2.31 m2* o S/W.

The considered design meets the requirements [5].

The reduced resistance to heat transfer is: R st.core =3.40 m2 * o S/W.

 

Table 6. Thermal engineering indicators of wall construction materials type 5

Material

Density p, kg/m3

Thermal conductivity coefficient ?A, W/(m2*o S)

Layer thickness, m

Type 5 - Timber

1. The pine tree

500

0,14

0,2

2. Vapor barrier

26

0,049

-

3. Mineral wool plates

40

0,041

0,1

4.Wood paneling

500

0,14

0,02

 

Figure 6. Minimum temperature on the surface of a type 5 wall (timber)

 

After thermal engineering calculations, to compare economic indicators, a local estimated calculation was performed using the basic index method of all types of structures at the price level for Q4 2022, the calculation result is shown in Table 7.

The calculation methodology is based on the following regulatory sources: Order of the Ministry of Construction of the Russian Federation dated 12/21/2020 No.812/PR [9], Order of the Ministry of Construction of the Russian Federation dated 12/11/2020 No. 744/PR [10], Order of the Ministry of Construction of the Russian Federation dated 08/04/2020 No. 421/pr [11], Letter of the Ministry of Construction of the Russian Federation dated 11/27/2022 No. 63135-IF/09 [12].

 

Table 7. Calculated indicators

Wall designs

Reduced heat transfer resistance,

m2* about S/W.

Heat flow,

Tue

Cost,

rub/m2

Type 1 - brick

3,61

13,9

6628,17

Type 2 - aerated concrete

4,89

9,74

6684,41

Type 3 - reinforced concrete

3,42

14,9

7540,81

Type 4 - heat block

3,51

12,4

4652,73

Type 5 - timber

3,40

15,6

7251,60

         

          Graph 2 shows a summary diagram reflecting the relationship between the thermal engineering and economic indicators of the studied wordy structures of the exterior walls of low-rise housing construction.

 

Points scored

Graph 2. Summary of the calculation results.

  

               Based on the conducted research, the following conclusions were formed:

1. The studied structural solutions of multilayer structures of exterior walls of low-rise housing construction meet the requirements of SP 50.13330.2012 [5].

2. As the most effective wall structure in terms of the value of heat flow in the construction of low-rise residential buildings, a structure using aerated concrete can be considered, while the least effective thermal engineering indicators for reinforced concrete and timber wall structures.

3. Of the studied structural solutions for exterior walls, the most optimal design solution from the point of view of comparing thermal engineering and economic indicators is a construction made of a heat block.

4. As a promising direction for the development of further research, a more detailed comparison of the design solutions of multilayer exterior walls of low–rise housing construction according to the main group of wall materials - concrete mixtures, in view of the obtained qualitative indicators of the heat block is considered.

References
1. Sidelnikov, A. G. (2019). Low-rise construction-development prospects in Russia, 1-2, 485-490.
2. Tabunshchikov, Yu.A., Brodach, M.M., & Shilkin, N.V. (2003). Energy efficient buildings. Moscow: AVOK-PRESS.
3. Kornienko, S. V. (2013). Problems of thermal protection of external walls of modern buildings. Internet Bulletin of VolgGASU, 1(25), 13.
4. Kornienko, S.V., Vatin, N.I., Petrichenko, M.R., & Gorshkov, A.S. (2015). Assessment of the moisture regime of a multilayer wall structure in the annual cycle. Construction of unique buildings and structures, 6(33), 19-33.
5. SP 50.13330.2012. (2012). Updated edition of SNiP 23-02-2003 "Thermal protection of buildings". Moscow: Ministry of Regional Development of Russia.
6. SP 131.13330.2020 "Construction climatology". Updated edition of SNiP 23–01–99*.
7. SP 23-101-2004 "Design of thermal protection of buildings".
8. GOST 30494-2011 Residential and public buildings. Indoor microclimate parameters.
9. Order of the Ministry of Construction of the Russian Federation of December 21, 2020 No. 812. PR “On approval of the Methodology for the development and application of overhead costs when determining the estimated cost of construction, reconstruction, overhaul, demolition of capital construction projects”.
10. Order of the Ministry of Construction of the Russian Federation dated December 11, 2020 No. 744. PR “On approval of the Methodology for the development and application of estimated profit standards when determining the estimated cost of construction, reconstruction, overhaul, demolition of capital construction projects”.
11. Order of the Ministry of Construction of the Russian Federation dated 04.08.2020 No. 421/pr “Methodology for determining the estimated cost of construction, reconstruction, overhaul, demolition of capital construction facilities, work to preserve cultural heritage sites (monuments of history and culture) of the peoples of the Russian Federation on the territory of the Russian Federation”.
12. Letter of the Ministry of Construction of Russia dated November 27, 2022 No. 63135-IF / 09 “On the recommended value of the indices for the change in the estimated cost of construction in the fourth quarter of 2022, including the value of the indices for the change in the estimated cost of construction and installation works, indices for the change in the estimated cost of commissioning”.

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The subject of the research in the article is the technical and economic efficiency of enclosing wall structures for low-rise housing construction with a similar heat flow. The author presented calculations of the thermal characteristics of the five most popular types of multilayer wall structures of low-rise construction and compared the results with the cost of their use in the construction of walls. The calculations were performed correctly, in accordance with the existing regulatory framework. The author presented comparative tables and illustrations, clearly substantiating the final conclusions. There is no doubt that all the studied structural solutions of multilayer structures of exterior walls of low-rise housing construction meet the technical requirements of the code of rules on thermal protection of buildings. The conclusion about the effectiveness of the use of aerated concrete in the construction of walls of low-rise residential buildings, and low thermal performance of reinforced concrete and timber wall structures also looks convincing. We can agree with the author that the comparison of thermal engineering and economic indicators of structures made of a heat block indicates the optimality of its use in the construction of walls of low-rise residential buildings. However, the quality indicators of materials, and even more so of structures, are not limited to these two parameters. Therefore, the conclusion about the prospects for further research in the direction of a more detailed comparison of the design solutions of multilayer exterior walls of low–rise housing construction according to the main group of wall materials - concrete mixtures, in view of the obtained qualitative indicators of the heat block, looks little convincing for three reasons overlooked by the author. Firstly, the author does not take into account that the cost of wall structures for low-rise housing construction may be affected by the logistics of material delivery. In this sense, there is an obvious flaw in the boundaries of the relevance of the results obtained due to the specific location of the construction. Secondly, the author did not identify and did not take into account the technological features of the construction of walls from various structures that affect the speed of construction, which can seriously affect the final cost of the structure, depending on the speed of commissioning of the structure and, accordingly, the cost of all structural solutions used in construction. Thirdly, one of the most important qualitative indicators of building structures and materials is their potential in terms of architectural design. Of course, the functional qualities of wall structures, which are the subject of the author's research, are extremely important when calculating the economic efficiency of their use, but they affect consumer preferences only in the aggregate of all qualitative characteristics. The author's research methodology is well thought out. The tasks arising from the goal setting have been solved using standard methods and calculations regulated by the current regulatory framework. However, it is doubtful whether it is necessary to calculate the thermal characteristics of a heat block in order to compare them with the characteristics of other structures due to the fact that a heat block is a product with specified properties, among which the ratio of its production cost and thermal characteristics is a planned market advantage. Perhaps the only methodological flaw of the author is the absence in the article of an assessment of research already carried out by colleagues, indicating the niche of missing scientific knowledge that the reviewed work fills. The relevance of the topic is well-founded by the author. Indeed, the growth of low-rise housing construction actualizes the problem of effective design solutions, including indicators of thermal characteristics. The scientific novelty of the work done, due to the lack of an assessment of the degree of study of the problem under study in the article, remains in doubt. In the final conclusions, the author must clearly indicate which results he obtained were not previously known. The style in the reviewed article is scientific. The structure of the article generally corresponds to the logic of presenting the results of scientific research, although it could be significantly strengthened through discussions with colleagues and opponents. The bibliography, taking into account the empirical basis of the study, corresponds to the genre of the article, although it does not fully disclose the problem area of the study. The design of the list needs to be adjusted taking into account editorial requirements and GOST. There is no appeal to opponents in the article, which significantly reduces its scientific value. The article submitted for review will undoubtedly arouse the interest of the readership of the journal "Urbanistics" after revision, taking into account the comments of the reviewer.
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